Phosphate Treatment


Alkalinity

NaOH under certain conditions dissolves boiler metal.
Co-ordinated treatment tries to avoid this by relying on the fact that NaOH and disodium phosphate combine to form trisodium phosphate. However, a small proportion of the NaOH always remains. Congruent treatment tries to avoid this by making a mix so that the Na+ to PO-34 ion ratio never exceeds 2.6 : 1 ( Na3PO4 has a sodium to phosphate ratio of 3 : 1 )
 Graph showing correct phosphate  levels  for congruent treatment

Co-ordinated phosphate treatment


Co-ordinated phosphate-pH control

Graph showing co-ordinated control variables

Hide-out

It can be seen in high pressure boilers that as the steaming rate increases the levels of certain salts, particularly phosphate salts, does not raise in line with others. When the load is reduced the concentrations return to normal.